420 Zostava spojky Výrobcovia

In the production process of 420 clutch assembly, how does the 420 clutch assembly manufacturer control the quality of each link to ensure the stability of product quality? Are there special quality inspection equipment and personnel?

In our company, as a leader in the field of heavy-duty vehicle clutch, we are well aware that the quality stability of 420 clutch assembly as a key automotive component is crucial to the performance and safety of the whole vehicle. Therefore, from the beginning of design to the delivery of the final product, we have implemented a comprehensive and multi-level quality control strategy for the production process of 420 clutch assembly to ensure that every link can meet or even exceed industry standards and customer needs.
Everything starts with design. Our R&D team is composed of experienced engineers who are not only proficient in the working principle and structural design of clutches, but also keep up with the international technological frontier and adopt advanced German design concepts and methods. When designing the 420 clutch assembly, the team will conduct detailed mechanical analysis, thermal analysis and durability simulation to ensure that the design not only meets high performance requirements, but also has high reliability and durability. In addition, we will also customize the design according to the specific needs of customers to ensure that the product is perfectly adapted to various heavy-duty vehicles.
The quality of raw materials is the cornerstone of product quality. We have established long-term cooperative relationships with world-renowned material suppliers to ensure that all raw materials meet German and international quality standards. For key raw materials such as friction materials and steel required for the 420 clutch assembly, we implement strict factory inspection procedures, including but not limited to chemical composition analysis, physical property testing, hardness testing, etc., to ensure that each batch of materials reaches the optimal state.
The accuracy of the mold directly affects the dimensional accuracy and surface quality of the product. Our mold making department is equipped with advanced equipment such as high-precision CNC machining centers, EDM machines and wire cutting machines to ensure the accuracy and durability of the mold. After the mold is made, strict dimensional inspection and mold trial verification will be carried out to ensure that the mold can meet production requirements.
In the precision machining process, we use advanced CNC machine tools to process parts, and through strict process control and online monitoring, ensure that the machining accuracy and surface finish meet the design requirements.
Heat treatment is a key step to improve material performance. We have a professional heat treatment workshop and use advanced heat treatment equipment and processes such as quenching and tempering to ensure that the parts obtain an ideal balance of hardness and toughness. At the same time, we also conduct hardness testing and metallographic structure analysis on heat-treated parts to ensure that the heat treatment effect meets the standards.
Surface treatment is related to the corrosion resistance and friction performance of the product. We use advanced surface treatment technologies, such as shot peening, carburizing and quenching, ion plating, etc., to improve the surface hardness and wear resistance of parts. Strict quality inspection is carried out after each process to ensure that the surface treatment effect meets the expectations.
Assembly is another key link in the quality control of clutch assembly. Our production line is equipped with automated assembly equipment and precision measuring instruments to ensure the accuracy and consistency of the assembly process. After assembly, each 420 clutch assembly will undergo rigorous performance testing, including torque transmission capacity testing, durability testing, noise testing, etc., to ensure that the product performs well in actual use.
In order to ensure the stability and reliability of product quality, our company has a leading professional testing center in the industry. The center is equipped with a number of advanced testing equipment from Germany, Switzerland, Italy and other countries, such as three-coordinate measuring machines, universal material testing machines, metallographic microscopes, hardness testers, etc., which can conduct comprehensive and accurate testing of raw materials, semi-finished products and finished products.
In addition, we have a quality inspection team composed of senior quality engineers and technicians. They not only have rich professional knowledge and practical experience, but also receive regular professional training at home and abroad to ensure that the testing technology and standards are in line with international standards. This team is responsible for the whole chain quality inspection from the entry of raw materials to the exit of finished products, ensuring that every link meets the quality requirements.
Since passing the IATF16949 quality management system certification in 2008, our company has always strictly followed the procedures and requirements of the system for quality control management. Through continuous internal audits, management reviews and customer feedback, we continue to optimize the production process and improve product quality. At present, our clutch assembly qualification rate has always remained at ≥99.8%, which is not only a strong proof of our quality control capabilities, but also a solid guarantee of our commitment to customers.
Our company ensures the stability and reliability of the quality of the 420 clutch assembly products by implementing strict quality control in various links such as design, raw material procurement, mold making, precision machining, heat treatment and surface treatment, assembly and testing, as well as having advanced testing equipment and a professional testing team. We firmly believe that only by constantly pursuing excellence can we provide customers with valuable product competitive advantages and quality assurance, and bring Ausde products into thousands of households.